JonMakes
projects/tile-collar-case

Tile Collar Case

Two-part contoured PETG collar clamp designed in Fusion 360 to mount a Tile Mate BLE tracker flush against a cat collar without dangling.

// Lessons Learned
  • ›Clamping directly around the collar webbing eliminates the dangling keyring snag hazard when cats climb trees.
  • ›Leaving rear acoustic ports and battery door clearance lets you swap CR1632 cells without unthreading the collar.

Tile Mate Cat Collar Fusion 360 Render

Our cats love going outside. We always go out with them and have trained them to know they must have their collars on before we let them out.

The Problem

When you have two cats that like to climb trees or the occasional roof, they can be pretty hard to keep track of — especially when they decide to run in opposite directions. Existing GPS pet trackers usually require a 3rd-party cellular carrier or a monthly subscription.

Nikoli Cat on Roof Honey Buns Cat in Tree

The Solution

Bluetooth covers the ranges that they travel, and Tile’s crowd-sourced finding network made the Tile Mate a great fit. It has a compact form factor and a replaceable CR1632 coin cell battery.

Requirements

Before starting the CAD phase, I defined clear requirements:

  • No modifications to the Tile itself to allow easy replacement
  • No modifications to the collars like un-sewing or removing buckles
  • Direct access to the battery door for easy replacement
  • Access to the face button and speaker holes on the back
  • Simple assembly with a sturdy attachment
  • No dangling or protruding shapes to prevent snagging
  • Rounded corners and edges for max comfort
  • Durability and 3D printability

Design

With these requirements in mind, I settled on a two-part assembly that clamps around the Tile and collar, held together with a single M4 screw.

Tile Mate Cat Collar Fusion 360 Exploded View

Assembly

I printed the functional prototypes in black PETG filament for impact and outdoor durability.

3D Printed Pieces and Assembled Case Assembled Tile Collar Close Up

Result

They’ve held up even through vigorous rolly-pollies. Always pair a collar mount with a quick-release breakaway collar just in case it ever snags on a branch, though the flush profile is a huge improvement over a dangling keyring.

Tile Collar Blender Render

Cats in Grass Wearing Tile Collar Cat in Tree Wearing Tile Collar